Bottom entry high shear mixers are mounted at The bottom or side of the container or tank and they are applied along side a sluggish-speed anchor stirrer or scraper models. The high shear mixer supplies intensive homogenization, although the stirrer assists distribute the output through the vessel or container.
To avoid area agglomeration, powdered components should be extra cautiously and slowly and gradually. Even so, if added far too bit by bit, the continuous phase might access its goal parameters before all dispersed particles are fully integrated, impacting throughput and profit margins in mass creation.
The profile and configuration of the rotor and stator, as well as capabilities like holes, slots, and vane styles, Participate in an important role in shaping the fluid flow and figuring out the mixing depth well suited for the precise software—irrespective of whether for high-viscosity pastes, powders, or liquids.
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Silverson high shear mixers are engineered to provide exceptional mixing overall performance, combining Innovative rotor/stator know-how with strong development and scalable types.
In several situations, this disperser can do away with the necessity to use added dispersants or wetting agents.
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Resources are transferred through the static head in to the in-line high shear mixer, which Added benefits from your self-priming furnished by the static head. Because the in-line high shear mixer homogenizes the supplies, the mixture is both despatched to downstream tools or recirculated again in to the mixing chamber.
Picking out the ideal mixing technological innovation is vital; it’s not only a big processing criterion — making certain the creation of a homogenous ultimate item that’s no cost from ‘fish eyes’ and lumps within the shortest possible time — but will also impacts the batch cycle time and high shear mixer the overall cost of ownership.
Vortices are created both of those over and under the mixing head, drawing the combination into The top and expelling it radially in the stator slots. In addition, these vortices can draw agglomerates floating within the floor into your mixing procedure.
Determining whether a mix has achieved equilibrium consists of examining whether the mixture has attained its focus on properties, for instance viscosity, particle sizing, and granule density. At the time equilibrium is achieved, extra mixing will never Enhance the mixture and will be counterproductive.
Solution viscosity: Pick a mixer with sufficient ability and structure capabilities suited to the viscosity of one's product.
This method generates intensive hydraulic shearing forces as the fabric is pressured in the stator and projected radially at high speeds towards the sides on the mixing container. As mixing progresses, new product is repeatedly drawn into the workhead to sustain the mixing cycle.
A stationary component might be made use of in combination Using the rotor, and is particularly often called the stator. The stator produces a detailed-clearance hole among the rotor and by itself and forms a very high-shear zone for the material because it exits the rotor.